Torque Specs For Polaris Secondary Clutch


Hey! Does anyone know the torque specs for the nut and bolts for the primary and secondary clutches on a 2005 brute force 650? Going to be changing both soon and need the correct torque. Has anyone changed the primary spring without removing the clutch from the sled?. So I never used any during re-assembly, which cost me replacement of the secondary clutch because both stud nuts backed off letting the clutch come apart at high speed. See below for complete list of models covered. I was not successful getting the clutch off. torque specs for polaris indy 650 2001 xc polaris 800 repair manual 1991 polaris starlite manual 1994 polaris indy super sport snowmobile service manual 1997 polaris indy trail 500 manual 1997 polaris indy ultra repair manual manuel shop polaris edge xc 2001 mikuni carb rebuild for 96 polaris 680 ultra 1985 polaris star service manuals 1985. the clutch surfaces that will come in contact with the drive belt. The other kit option is the BlackMax adjustable weight type clutch kit which allows you to custom tune your RPM profile. No special tools or pullers are needed to install the clutch kit. com cylinder head torque specs 04 polaris pro x 800. primary and secondary clutch bolt torque spec's - posted in REV Chassis - Performance and Trail Models: what are the torque specs for the primary and secondary clutch bolts? search gave me zilch! thanks!. Fits the following Polaris ATV models: All Polaris Secondary (Driven) clutches 85-09. Just like the primary clutch, belt squeezing forces are the "axial" forces created by the sheave angle. SAVE YOURSELF $$$$ IN SERVICE REPAIR AND MAINTENANCE COSTS!!!! This Highly Detailed Service Repair Workshop Manual Download. PVT System Fastener Torques Fastener Torque Note Drive Clutch Bolt (All Carbureted) 50 ft-lb(68 Nm) Re-torque after running engine. As far as the secondary clutch goes, I do not have a spec for it but I tighten it until the lock washer flattens out. Lets talk about engagement. Polaris IQ racer Clutch alignment tool for TSS98 secondary $239 This is the Polaris recommended tool and the only one that fits properly in the IQR chassis. Thankfully, removing the clutch on a Polaris RZR only requires a handful of tools, including a clutch puller. Remove the drive belt from the secondary clutch. 314 results for polaris secondary clutch 600 Save polaris secondary clutch 600 to get e-mail alerts and updates on your eBay Feed. A lot of debris got behind the secondary helix requiring removal of the secondary clutch to dig it out. "Polaris ATV service manual repair 1996-1998 - PDF Service Manual Instant download of the factory repair manual for 1996-1998 Polaris atvs. In 1998, Polaris Industries continued its tradition of producing best-selling snowmobiles by releasing the Polaris Indy 500. tighten them in a criss cross pattern. Looking for the clutch torque spec. Can't touch water or clutch. 2016 polaris rzr s 900 eps in tx - crashedtoys dallas on wed. 2009 Polaris RZR "S" 800 EFI (R09VH76AX) Drive Train, Secondary Clutch Change Assembly. Does anybody have a link for the torque specs for a 2010 800 IQ. Polaris used the torque of the motor to slow the ATV on steep downhill descents by keeping the clutch engaged. 060 side-to-side play once the clutch bolt is torqued to spec. 060 side-to-side play once the clutch bolt is torqued to spec. Link to Polaris Clutches Explained. Next, you need to install your 3 dowel pins that came with the clutch kit, or with your ford racing metric dowel and pressure plate bolt kit. It is the responsibility of the user to verify the accuracy of this material before use. xc700 on Sunday, January 6, 2008 11:17 AM 99 xc700 I pulled the secondary clutch back a ince so i could get ar the jack shaft bearing grease nipple. Clutch 49cc GY6 Rear KAZUMA, KEEWAY, 50cc JONWAY, JM KYMCO Scooter Moped STAR, STAR, KYMCO Moped Scooter Clutch 50cc JONWAY, KEEWAY, 49cc JM Rear GY6 KAZUMA, $30. I have a 2012 Pro 800, and I just changed out the weights in my primary to the MDS adjustable weights. I'm looking for the torque specs on all of the primary and secondary bolts. BoonDocker is your home for the best snowmobile turbo kits and SxS turbo upgrades on the market. Clutch Kit Heavy Duty Springs For Yamaha Banshee 350 1987-2006 New U5b3. Step by step process of installing an Aftermarket Assassins clutch kit on your RZR XP Turbo. ARCTIC CAT Model Year Starter (wet) Clutch ft/lbs Primary ft/lbs Secondary ft/lbs 366 Auto 4x4 2008-10 147 147 147 375 Auto 2x4/4x4 2002 94 75-85 75-85 400 Manual 2x4/4x4 2002-08 94 75-85 75-86. Most people can install the clutch kit in 30 minutes. High quality, heat treated steel has superior strength. What are the torque specs for the primary and secondary clutch bolts? (The bolts that secure them to the shafts) Thanks. slide OEM aluminum spacer in the clutch shaft. We supply you with the Team Industries TAS-03 secondary and load it with our custom angle helix and spring. Will write another review once I have it all togethet and do some runs but for now its a 10/10 for me. See below for complete list of models covered. Torque the bolts for the flywheel down to 85 ft/lbs. Once completed re-torque hardware and replace clutch cover and vent hose. This is a discussion on clutch torque specs within the Viking General Discussion forums, part of the Yamaha Viking Forums category; What are the torque specs for the primary and secondary nuts. It is limited by the laws of physics, but how to best design something and innovating the design is where the art side of the equation comes into play. Alignment changes after Break-in The primary clutch fixed sheave crankshaft taper may not be impressed far enough into the clutch and can give a further-away relationship to the engine, which will change the X dimension and alignment. Manuals are in pdf format, no special software is needed to download and view a manual. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. In order to be able to post messages on the Polaris. I read the Note: no thread lock used in this procedure, shown page 1. Drive Belt Transmission Belt For Polaris Ranger 400 Scrambler/Sportsman 500 450. pulley High Performance Cvt Hit Clutch. Upgrading your clutch kit also makes up for power loss and slow response time by the addition of oversized tires. just so they thread in smooth and you get accurate torque reading with your torque wrench. I haven't replaced one before, but I know how to do it in theory and I have someone helping me that has done a clutch before. In one embodiment, secondary clutch 52 includes a spring and a torque-sensing helix (not shown). View Product Details Rapid Reaction TSS-04 Snow Clutch - 2000 & up Ski Doo. Looking for the clutch torque spec. BLUE loctite 243 is recommended on the threads of the bolt before installing. With our clutch alignment tool, you can check and set clutch alignment quickly and easily. Learn from the experts in this video as Mickey shows you how to install a SuperATV REV 1 Clutch Kit on a Polaris RZR 900. Engines with greater capacities are usually more powerful and provide greater torque at lower rpms but also consume more fuel. 5 mm (new 43 mm) replace all 6 if necessary. just so they thread in smooth and you get accurate torque reading with your torque wrench. What is the torque spec. Find great deals on eBay for polaris sportsman 500 clutch and polaris sportsman 500 secondary clutch. Designed by SBM to improve the FX at engagement, low, mid, throttle response, engine braking and top speed. The clutch was brand new that I had installed almost 100 hours prior. Find specifications for PRO XD 2000D 2WD - Avalanche Gray. 2004 POLARIS 800 XC SP EDGE SNOWMOBILE Service Repair Workshop Manual. Not only that, but we have them all in-stock and ready to ship today. qsc rev x primary clutch; qsc polaris clutch kits; qsc clutch springs; qsc can am clutch kits; qsc weights; stm secondary clutches; can am clutch tools; mud n wheels diffs; team secondary for polaris; evp belts; product videos; instructions; usa dealers; canada dealers; install instructions. slide OEM aluminum spacer in the clutch shaft. Easily share your publications and get them in front of Issuu's. commander primary clutch torque, how to remove the bolt out of a secondary clutch in a can am commander 800, how to torque secondary clutch bolt on can am commander 1000, new primary bolt for can an commander, secondary clutch specs for 2012 can am commander, wha t is the bolt spec for primary on a canam commander 1000, what is the torque on. Anyone know the torque specs for the 13 pro's pimary and secondary bolts? Thanks in the Polaris Forums, 2013 Torque specs for primary and secondary clutch?. Specs include engine type, wheelbase, dimensions, payload and person capacity. Engines with greater capacities are usually more powerful and provide greater torque at lower rpms but also consume more fuel. Shop our large selection of 2008 Polaris 600/700 SWITCHBACK/DRAGON SWITCHBACK ALL OPTIONS (S08PR6/PS6/PR7/PS7) OEM Parts, original equipment manufacturer parts and more online or call at (262) 786-3220. FOR POLARIS COMPLETE PRE-CALIBRATED CLUTCHES - CLICK HERE. An after-market clutch kit is a great way to improve the performance of your Polaris RZR 800. Well i got the answer on rzrforums so I just thought I'd share the knowledge in case somebody else needs to knowthe specs are 96 ft lbs for primary and 40 ft lbs for secondary. Item: OTC4984. clutch bolt torque specs. what is the factory torque on the primary and secondary bolts and the clutch cover bolts all threads are different specs on aftermarket clutches but i want. Ive been screwing around on google for the last hour and cant find much but the drive clutch which is 80ftps Thanks. Oil Injection: Use Polaris VES-Extreme synthetic 2-cycle oil (#2883733 -quart) or (#2883732 -gallon) Clutching Spec: 10-64 weights, 180/320 primary spring, 155/222 secondary spring, 42-degree helix and 3211208 belt. Comet 30 Series, Comet 20 Series, Comet 40 Series, Comet 44 Series, Comet 500 Series, Comet 94C Duster Clutches, Comet TAV2 Complete Kits for 3hp to 8hp engines and Comet 103HPQ. This tool is cut and tapered to fit tight into the primary clutch. The mid-size chassis ensures great. You name it and its in here. One thing I cannot find is the torque specs for any of the bolts upon reinstallation. Has anyone here put the S&B particle separator on their X3 yet, mine came in today and i installed it just above the sport top, cool setup and easy install, guess it will keep 94% of the dirt out of the filter and guarantees that you won't need to change the filer for a year, i will still keep. Buy OEM Parts for Polaris, Snowmobile, 2010, IQ SHIFT/ES/INTL 600 - S10PB6HSA-HSL-HEA. Can i get a service manual somewhere, ill pay whatever it costs??. Specs include dimensions, engine type, cylinders displacement, shocks, suspension, brakes, person capacity, ski type, rear travel and track length. 7) Failure to torque this clutch properly can result in the clutch coming off and serious damage could result. Primary and secondary clutch movements have basically stayed the same over many years. and a drop of red loctite wont hurt. Get the best deals on Snowmobile Clutch & Drive Belts for Polaris Indy 440 when you shop Snowmobile Clutch & Drive Belts Polaris Indy 500 Secondary Driven. I'm going to take a moment to explain some of the differences between EBS and non-EBS and some of the things that make our clutches unique. Cam Angles - Secondary Helix angles and how they affect your shift. Description. Step by step process of installing an Aftermarket Assassins clutch kit on your RZR XP Turbo. A WARNING CLUTCHES Service Tools All drive clutch maintenance, disassembly and assembly must be performed only by an authorized Polaris dealer who has attended current model Dealer Service Seminars, has received a certificate of completion, and displays. a square hole but my polaris dealer says. Doing some clutching need torque values for Primary clutch cover bolts Primary clutch bolt Sec clutch bolt Also are you guys leaving the 2 shims/washers whatever there called behind the secondary clutch? Or should I take one out to let it float more?. I have read 40 ft lbs and 55 ft lbs. 2011 Polaris Ranger RZR 800 2011 Polaris Ranger RZR S 800 2011 Polaris Ranger RZR S EPS 800 2011 Polaris Ranger RZR EPS 800 2011 Polaris Ranger RZR 4 800 2011 Polaris Ranger RZR 4 EPS 800. Follow the Polaris shop manual for proper torque specs and take your time. The helix applies a clamping force on belt 54 proportional to the torque on secondary clutch 52. Cf Moto - $79. This package is sure to help increase lap time! This is the most commonly used CVT Clutch Kit for the Polaris RZR 170 in the Lucas Oil & Dirt Series Class. pdf FREE PDF DOWNLOAD. Doing some clutching need torque values for Primary clutch cover bolts Primary clutch bolt Sec clutch bolt Also are you guys leaving the 2 shims/washers whatever there called behind the secondary clutch? Or should I take one out to let it float more?. POLARIS RZR 170 (2009) - REPAIR, SERVICE, WORKSHOP MANUAL - OWNERS- English Service Manual, Wiring Diagram and Owners Manual to Polaris RZR 170. Have the primary paired with a stock secondary as of now and it works great. Manual transmissions also lack the parasitic power consumption of the automatic transmission's hydraulic pump. UNDISPUTED KING OF POWER. 84 to current. A huge gain on low end power and torque, a stronger midrange & more on top end too. Arrowhead electrical s master ponents hot rods inc yamaha grizzly specs parts gytr yamaha performance parts accessories polaris sportsman repair manual 400 450 500 550 6002001 Yamaha Raptor 660 Flywheel Torque Specs Foto2001 Yamaha Raptor 660 Flywheel Torque Specs Foto2001 Yamaha Raptor 660 Flywheel Torque Specs FotoRaptor 660 Starter Clutch InstallationYamaha Atv 2003 Oem Parts […]. Sale! Polaris Clutch Cover Kit $ 269. Target RPM is 8350 Clutching: Order the below clutch springs and helix from Venom Products, www. Do you think over tightening that nut will cause the clutch to engage slow? I wasn't sure of the torque on it so I torqued it to 80 ft-lbs just because the shaft looked thicker than the bolt on the primary clutch at 69 ft-lbs. the clutch surfaces that will come in contact with the drive belt. Looking for the clutch torque spec. A WARNING CLUTCHES Service Tools All drive clutch maintenance, disassembly and assembly must be performed only by an authorized Polaris dealer who has attended current model Dealer Service Seminars, has received a certificate of completion, and displays. Yamaha Secondary Driven Clutch & Parts. 5 inches and 1. Torque specs for 2003 polaris predator clutch springs. Do you think over tightening that nut will cause the clutch to engage slow? I wasn't sure of the torque on it so I torqued it to 80 ft-lbs just because the shaft looked thicker than the bolt on the primary clutch at 69 ft-lbs. The Cyclepedia Press LLC Polaris 50 and 90 ATV online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a seasoned dealer trained technician. I need to know the torque specs on the 22mm primary sheave, the 22mm secondary, and the 44 mm or 1 13/16mm secondary spring nut. parts manual. Wolverine R-Spec 708 Hot Rod Extreme Clutch Kit w/ Secondary Spring & Grease quantity A huge gain on low end power and torque, a stronger midrange & more on top. For Polaris Sportsman ATV models 1999-2015 with EBS (Engine Braking System). rushed too much installing it. With the low hours/miles you have, I really would suspect nothing wrong with the primary or secondary clutch. Polaris RZR Pro XP Brand new Polaris Side by Side. What is the correct torque spec for the primary clutch bolt? Sled is a 2012 Switchback 800 Pro R. The secondary clutch springs are color coded to rate degrees in softness, from a soft 1 to a firm 7. We have the best prices on dirt bike, atv and motorcycle parts, apparel and accessories and offer excellent customer service. Find great deals on eBay for polaris sportsman 500 clutch and polaris sportsman 500 secondary clutch. 2009 Polaris RZR "S" 800 EFI (R09VH76AX) Drive Train, Secondary Clutch Change Assembly. These manuals are year/model specific -- not generic manuals. Primary and secondary clutch movements have basically stayed the same over many years. Torque on Secondary Primary high lighted in blue, secondary in red. venomproducts. The primary clutch uses arms and a spring inside it while the secondary uses a helix and spring. Bakersfield, CA 93307. Also I will bet a cold beer that your belt is out of spec. I have seen primary clutches come off that were not torqued enough and I have seen guys break stuff trying to pull a clutch that was torqued too much. In 1998, Polaris Industries continued its tradition of producing best-selling snowmobiles by releasing the Polaris Indy 500. *I torque, run sled easy for a few seconds, then torque again. Clutch Yamaha Rst90 for Sale. The machine was ridden by our dyno man Jimmy "The Greek" Anagnoustopolous and took 3 First class wins, including the 500 and 700 four wheel drive classes against two stroke and 700 Polaris Sportsman. 2004 POLARIS 800 XC SP EDGE SNOWMOBILE Service Repair Workshop Manual. Manuals are in pdf format, no special software is needed to download and view a manual. the head bolt torque sequence is a long and complicated procedure. A clutch kit is one of the most affordable yet effective modifications available for the RZR 800. We research service manuals for all these specs, but manufacturers have been known to change them. Wolverine R-Spec 708 Hot Rod Extreme Clutch Kit w/ Secondary Spring & Grease quantity A huge gain on low end power and torque, a stronger midrange & more on top. The machine had the Stage 5 engine kit and Roller Action Kit in the secondary clutch. The Cyclepedia Motorcycle Service Specifications Database is a ready reference service specification guide that includes hundreds of thousands of ATV, Scooter, UTV and Motorcycle Specifications. Comet 30 Series, Comet 20 Series, Comet 40 Series, Comet 44 Series, Comet 500 Series, Comet 94C Duster Clutches, Comet TAV2 Complete Kits for 3hp to 8hp engines and Comet 103HPQ. The 2012 Polaris Ranger 400 HO packs quite a punch, despite its middleweight build: 29 HP and plenty of available torque to get the toughest jobs done. and a drop of red loctite wont hurt. recently purchased a 2016 900 xp hunter edition polaris. Hello, Could someone pls. the RZR XP 1000 has huge torque on tap. biz! Simply find your model to see a list of compatible parts. Manual transmissions also lack the parasitic power consumption of the automatic transmission's hydraulic pump. Well i figured it out just by looking at the clutch the spring goes first on driven clutch. For more specialty snowmobile parts, visit OTC today!. Venom Products specializes in clutch kits, primary clutches, secondary clutches, helixes, and the revolutionary TEAM Rapid Reaction and TEAM Tied clutches. Covers: Polaris,Ski-Doo,Yamaha. Doodoctor's Floating Secondary clutch is excellent to fix what ails your alignment. 8 shift ratio) the belt is at the top of the secondary sheave. 2016+ RZR XP Helix - Straight Non-EBS $ 139. ARCTIC CAT Model Year Starter (wet) Clutch ft/lbs Primary ft/lbs Secondary ft/lbs 366 Auto 4x4 2008-10 147 147 147 375 Auto 2x4/4x4 2002 94 75-85 75-85 400 Manual 2x4/4x4 2002-08 94 75-85 75-86. Depending on model and year, kit includes: primary spring, secondary spring, helix, and. clutch bolt torque specs. Secondary clutches with torsion spring are 15 ft/lbs + 180 degrees of rotation. Standard Torque Specifications Drive Clutch Spring Specifications 2003-2006 Polaris Magnum 330 2×4 4×4 HDS Service Manual $ 19. The drive clutch, driven clutch, and belt make up the torque converter system. At the start of the shift (3. SMOOTHEST RIDING. 2016 polaris rzr s 900 eps in tx - crashedtoys dallas on wed. PLEASE NOTE: Each STM Primary Clutch comes. step 2 then loosen each one up 360 degrees off a 1/4 turn at a time. Fuel Pump Specifications Carburetor Specifications Electrical Specifications Ignition Timing Specifications Steering/Body Torque Specifications Drive System Specifications Drive Clutch/Driven Pulley-Related Specifications Drive Belt Dimensions Drive System Components Gear Case Performance Calibrations Drive System Torque Specifications Rear. SLP DRIVE CLUTCH Taper Holding Tool for Polaris ACE, RZR, Ranger, General 20-220 - $72. We upgraded our OEM spider, spring and helix with a setup from Sparks Racing. Reset Zoom In Zoom Out. An after-market clutch kit is a great way to improve the performance of your Polaris RZR 800. ATV Accessories, Polaris ATV, Custom Clutch, Aaen Performance, Roller Action Kit, Clutch Parts, Clutch Tuning Book, Clutch Tools, Power Shift Kits. i cut the pig taisl. I haven't replaced one before, but I know how to do it in theory and I have someone helping me that has done a clutch before. For Polaris Sportsman ATV models 1999-2015 with EBS (Engine Braking System). Just like the primary clutch, belt squeezing forces are the "axial" forces created by the sheave angle. The mid-size chassis ensures great. Comet Torque Converters, Comet Clutches, Comet Drive Belts and Comet Clutch Parts. SLP Mufflers provide significantly more air flow than stock for a substantial increase in performance, delivering better throttle response and top end performance. You name it and its in here. I was going to install my secondary spring for the clutch kit and it seems that I cannot get my secondary clutch off due. OEM Replacement This part is aftermarket equipment designed to replace the original manufacturer's part numbers specified here. Follow the Polaris shop manual for proper torque specs and take your time. This Clymer manual covers all models from 1970 through 1980. Any help would be greatly appreciated. With our clutch alignment tool, you can check and set clutch alignment quickly and easily. No special tools or pullers are needed to install the clutch kit. This package is sure to help increase lap time! This is the most commonly used CVT Clutch Kit for the Polaris RZR 170 in the Lucas Oil & Dirt Series Class. Reed cage mount bolts torque spec is 9 foot-pounds; tighten the bolts in a crisscross pattern. Torque Specifications When tightening bolts, nuts, or screws, a torque pattern should be followed to ensure uniform equal tension is applied to all fasteners. Follow the Maintenance Schedule recommendations to ensure that the all-terrain vehicle (ATV) is in peak operating condition and the emission levels are within the standards set by the your states/county Resources Board. provide the correct bolt torque for the primary & secondary clutch for a 2011 1000XT. for the primary (drive) clutch retaining bolt on a 2015 Polaris ranger crew 900 XP. The first part is just a bunch of general specifications. Link to Polaris Clutches Explained. View and Download Polaris Sportsman 400 service manual online. Shop for Engine, like Polaris High Flow Clutch Intake System at Rocky Mountain ATV/MC. classic1996 polaris indy xlt touringpolaris xlt rmk 600+service manual1997 indy ultra sppolaris xlt 600 engine torque specs. Shop with confidence. If you're browsing online, you have likely noticed that there are few other aftermarket replacements available. The clutch kits include primary clutch spring and weights along with detailed install instructions and torque specs. Engage the parking brake. Can i get a service manual somewhere, ill pay whatever it costs??. Add horsepower to your snowmobile or SxS with our easy to install kits. The Clutch Guys The Belt Guys We're known by a lot of different names. polaris predator head torque specs and sequence are as follows. Can't touch water or clutch. Drive Clutch Bolt (All 2007 - Current CFI) 80 ft-lb(108 Nm) Driven Clutch Bolt 17 ft-lb(23 Nm) Team Helix Fasteners 60 - 80 in-lb(7 - 9Nm) P2. Therefore, modifications or variations of components at. Working on a friends 05 500 HO. This torque feedback mechanism is a very clever device that has been a challenge to simulate. Displacement Engine capacity 2001 Polaris Scrambler 500 refers to the volume swept by all the pistons of an engine, within their bores, from the top to the bottom of their travel. Replace the clutch on your Polaris snowmobile with ease using our handy application chart! We offer a huge selection of clutches for all models at PSEP. our kits include our promag adjustable flyweights, both primary and secondary springs, and our custom machined multi angle helix. I haven't replaced one before, but I know how to do it in theory and I have someone helping me that has done a clutch before. This will bend the footrest so there's more clearance to easily sneak the belt between the footrest and edge of the secondary clutch's outer sheave. Find this clutch kit and more for your XPT on aftermarketassassins. Full-size UTV featuring 82 HP and 62 lb-ft of torque, room for 3 riders, 2,500 lbs towing, 13" ground clearance, & premium one-piece chassis. Can someone get me these specs or direct me to a link that has these?. Primary Clutch Springs Secondary Springs Tools; Snowmobile Arctic cat STM Tuner Driven Clutch's Polaris Ski-Doo Yamaha STM Rage Primary Clutch's STM Rage Primary Pneumatic Lockup Clutches STM Tuner Driven Clutch's Accessories Belts Bolt On's Cam Arms Clutch Kits Valvetrain Components Drivetrain Exhaust. Oil Injection: Use Polaris VES-Extreme synthetic 2-cycle oil (#2883733 -quart) or (#2883732 -gallon) Clutching Spec: 10-64 weights, 180/320 primary spring, 155/222 secondary spring, 42-degree helix and 3211208 belt. Any and all help would be appreciated. Has anyone changed the primary spring without removing the clutch from the sled?. In this version sold from year 2011 , the dry weight is 241. 060 side-to-side play once the clutch bolt is torqued to spec. Like all Polar Clutches, it has hardened ramps, hardened rollers, billet arms, and chrome silicon wire primary and secondary springs. 5mm 15 mm Offset on 97 & up and 20 mm on Electric start. Measured in litres, cubic centimetres. No worries as we have many different ways to help you gain MAJOR horsepower. Also I will bet a cold beer that your belt is out of spec. TSS98 secondary clutches came on the '05 and '06 IQR 440's. 2011 Polaris Ranger RZR 800 2011 Polaris Ranger RZR S 800 2011 Polaris Ranger RZR S EPS 800 2011 Polaris Ranger RZR EPS 800 2011 Polaris Ranger RZR 4 800 2011 Polaris Ranger RZR 4 EPS 800. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. Just curious to what/how everyone else that has upgraded to a clutch kit do to re-tighten there primary and secondary clutch bolt? Seems like no-one knows. The mid-size chassis ensures great. BRP claim that it will never torque the same way twice if you just use a torque spec. 6, so i put it back on at 15. what are the secondary torque requirements on the bolt that holds it oni havent had time to get the manuel. Each clutch comes from the factory with the proper internal components installed for its specific engine model. Please check the service manual for your machine to verify the part number before purchasing- service tools are non-returnable! Replaces Polaris pn 2872292. Get a quote and compare models from a huge selection of snowmobiles. Other Venom Products products include: gears, alignment tools, clutch pullers, primary and secondary clutch springs, clutch weights, CV Boots, CV Axles, and adjustable arm kits. This clutch offers extremely smooth low engagement with improved torque. That black belt residue all over your secondary clutch and cover is from the misalignment of the factory clutches-especially under load. The 44 Series Driver Clutch is available for 3/4" crankshafts with a 3/16" keyway and 1" crankshafts with a 1/4" keyway. BRP claim that it will never torque the same way twice if you just use a torque spec. This gives you even better performance and a great long lasting secondary clutch. 2016+ RZR XP Helix - Straight Non-EBS $ 139. With EFI you don't need to change jets for high elevation and cold starts no longer drain your battery. When properly done, your newly refurbed lower end should last a long time with 7 or 8 thousand miles being well within reason. Polaris RZR Slip-On Mufflers. However, many Rangers and RZR's have a cheaper. DOWNLOAD Polaris SnowMobile Owners Service Manuals PDF or overrunning clutch slipping. The Clutch Guys The Belt Guys We're known by a lot of different names. Link to Polaris Clutches Explained. These are the sizes of chains, batterys, tires, spark plugs, and the like, for current model motorcycles (1970-2001). See below for complete list of models covered. Specs include dimensions, engine type, cylinders displacement, shocks, suspension, brakes, person capacity, ski type, rear travel and track length. GENERAL TIGHTENING TORQUE SPECIFICATIONS. BRP recommend a new secondary clutch bolt after each removal, this is a torque to yield type of bolt. The camshaft or camshafts on any 4-stroke engine is the #1 ingredient to adding serious horsepower! We have put countless hours of dyno testing and development into the design of each of our camshafts. Find vehicle dimensions (length, height, width) and warranty information for the 2019 Slingshot S. Get a quote and compare models from a huge selection of snowmobiles. I have a 2012 Pro 800, and I just changed out the weights in my primary to the MDS adjustable weights. commander primary clutch torque, how to remove the bolt out of a secondary clutch in a can am commander 800, how to torque secondary clutch bolt on can am commander 1000, new primary bolt for can an commander, secondary clutch specs for 2012 can am commander, wha t is the bolt spec for primary on a canam commander 1000, what is the torque on. With the low hours/miles you have, I really would suspect nothing wrong with the primary or secondary clutch. Clutch bolt torque spec - posted in REV Chassis - Performance and Trail Models: Could someone verify the clutch bolt torque spec for the primary on a TRA 3 on a rev 800, I thought Joey told me once it is 75 lbft, again Im not sure thats what he said for sure, and my 03 manual says 170 lbft which seems like a lot, can someone verify this for me, Thanks. Polaris Secondary Drive Clutch Puller. menu close Site navigation. i will post it here. Kit includes: Cover bushing, movable bushing, bolt, weight pins, lock nuts, buttons, o-rings, rollers, roller pins and roller washers. Thread stock clutch bolt into shaft and torque to OEM specs. FOR POLARIS COMPLETE PRE-CALIBRATED CLUTCHES - CLICK HERE. Not only that, but we have them all in-stock and ready to ship today. However, the carrying racks and large tires resembled a utility ATV. Instant Download: POLARIS RANGER XP 700 EFI 4X4 , RANGER 6X6 SERVICE MANUAL DIY FACTORY REPAIR , MAINTENANCE , SHOP MANUAL - PDF ! - service and repair. The Polaris Trail Boss 330 model is a ATV bike manufactured by Polaris. the world's best-selling automatic 4x4. IMG_1339. rockymountainatvmc. Hey! Does anyone know the torque specs for the nut and bolts for the primary and secondary clutches on a 2005 brute force 650? Going to be changing both soon and need the correct torque. Find specifications for the 2020 Polaris 600 RUSH PRO-S Snowmobile. polaris predator head torque specs and sequence are as follows. For Polaris Sportsman ATV models 1999-2015 with EBS (Engine Braking System). The stock RZR 900/1000 driven clutch spider can fail when subjected to more than stock horsepower. recently purchased a 2016 900 xp hunter edition polaris. These are the 4 “basic” tuning parts of the snowmobile CVT (clutch arms, primary spring, secondary spring and helix). 7) Failure to torque this clutch properly can result in the clutch coming off and serious damage could result. Therefore, modifications or variations of components at. The other kit option is the BlackMax adjustable weight type clutch kit which allows you to custom tune your RPM profile. Find specifications for the 2019 Polaris GENERAL 1000 EPS Ride Command Edition - Black Pearl. On Polaris vehicles that have engine braking the secondary is tuned for the Polaris primary. XP 900 and XP 1000 Dalton Clutch kit. Snowmobile Clutch basics Polaris Rush Clutch. Item: OTC4984. alright thanks for the reply. 1999 Kawasaki KX 125 clutch basket nut & clutch bolt/springs torque specs Hi, Anonymous for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one. 2009 Polaris RZR "S" 800 EFI (R09VH76AX) Drive Train, Secondary Clutch Change Assembly. 2019-20 Polaris AXYS 850 Clutch kit 144-175" Track 0-3000FT Part # 123-145 $ 399. 2004 POLARIS 800 XC SP EDGE SNOWMOBILE Service Repair Workshop Manual. Have the primary paired with a stock secondary as of now and it works great. Standard Torque Specifications Drive Clutch Spring Specifications 2003-2006 Polaris Magnum 330 2×4 4×4 HDS Service Manual $ 19. clutch bolt torque specs. Next, you need to install your 3 dowel pins that came with the clutch kit, or with your ford racing metric dowel and pressure plate bolt kit. step 1 in a criss cross pattern torque them all to 22 ftlbs, then let sit one minute. Waiting for my new secondary so I can replace the spring and helix with the STM set Russ sent out. Once completed re-torque hardware and replace clutch cover and vent hose. Torque spec for Team driven clutch bolt? 2018 Polaris Sportsman 2011 GMC 2500 HD Proud member of "WNR" A good hockey player plays where the puck is. That means maximum throttle response, reduced belt and clutch slippage, improved low to mid-range engagement, and increased RPMs!. This clutch offers extremely smooth low engagement with improved torque. With the low hours/miles you have, I really would suspect nothing wrong with the primary or secondary clutch. Common Torque Specs - posted in General Can-Am ATV: Main Head Bolts - 15 lbf-ft then 44 lbf-ft (Criss-cross sequence) Small Head Bolts - 89 in-lbsCam Sprocket Bolt - 22 ft-lbs (Loctite)Cam Retainer Bolt -89 in-lbsCam Tensioner Bolts - 53 in-lbs (Loctite)Crank Sensor Bolt - 89 in-lbsValve Cover Bolts - 62 in-lbsStock Primary is 74 lb. The mid-size chassis ensures great. Sparks Racing. Polaris IQ racer Clutch alignment tool for TSS98 secondary $239 This is the Polaris recommended tool and the only one that fits properly in the IQR chassis. Secondary Clutch Removal 1. This style of CVT clutch can be found on a wide variety of Polaris side x sides as well as other UTVs. DOWNLOAD Polaris Scrambler Repair Manual 50 90 400 500 850 December 12, 2017 Webmaster Yamaha Atv Repair Manual 2 A downloadable Polaris Scrambler repair manual is a transferable electronic version of a printed book containing instructions on how to fix or mend the all-terrine vehicle back to working order. Posted by Anonymous on Oct 19, 2009. What should the torque reading be on a clutch/pressure plate?.